The journey from having an idea and bringing this idea to reality is extremely challenging; there is no doubt about it. When I started finding engine parts were just not fitting the engines I was making, I realised I needed to create ones that actually work. The problem was where do I start and how do I find the right people for the job. At the time, I was struggling to even find graphic designers that would do half decent business cards and logos, let alone someone who would start designing engine products and would be able to see this all the way through to manufacturing.
One very vital thing I knew early on was the importance of having full ownership of the ideas and designs. I had to go about the process very carefully but I soon hired my first mechanical engineer. This was an absolute game changer as the designer was able to start turning my hand drawings and photographs into usable concepts.
So we have these concepts worked out using programs on the computer and they look great. My next challenge was how do I actually start testing this stuff out by manufacturing one off parts without long wait times or relying on busy machine shops.
Well my designer suggested I purchase a 3D printer and that’s exactly what I did next. Having the 3D printer meant that I could now print prototypes over night and test fit them on customers’ engines during the day. I then contact my designer to make slight program changes until we eventually get the perfect fit. We are now getting much more streamlined with this process although working the products and correct fitment can still require 10-20 prototype prints and take months to perfect.
My next challenge was to find a CNC shop that was capable of manufacturing my jobs and would be willing to work with me. I found that a lot of the CNC shops are too busy for new customers and therefore too expensive. Luckily enough I was advised to speak to a couple of young guys that have a brand new shop in Newcastle, Australia. They were more than willing to take on my work, have a fantastic clean work space and pay extra attention to detail with mirror like machine finishes on the parts.
Now I have the parts manufactured after almost a year in the making and it feels extremely good to finally have my finished product in hand.
Don’t get me wrong, it has been a learning curve going through the process of designing and manufacturing these products. In particular, I’ve gained great knowledge about ownership of the designs, the importance of enlisting a designer first and the process of receiving the physical part files before sending these on for manufacturing. Doing it this was ensures if there is ever a problem with manufacturing and they cannot meet my required quantities, or even start overpricing the manufacturing, I can simply shop around and stay in control of my own business.
During the process I have spoken to a lot of people with similar ideas and who need some advice on how to bring there ideas to prototype and production. As a result of this, I have decided to also offer myself as a design consultant for individuals with ideas or designs. They would be able to utilise my designers and manufacturers to help them develop their products in a way that is safe and protected from having the ideas stolen during the process.
We are offering a design consultant service our fee will include
Cad design
3D print concepts
Manufacturing of prototypes
Feel free to email for prices and to have a chat in regards to bringing your design to reality
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